New SCHOTTEL SRP-D: A reduced DP footprint and fuel savings confirmed by external experts

SRP-D with a propeller shaft with an eight-degree tilt

Further calculations made by the independent, Norway-based classification society DNV and simulations from a cooperation with Norwegian ship designer VARD proved that the SRP-D greatly improves the vessel’s operational performance and environmental impact. They show that the DP footprint can be significantly reduced, coupled with expected fuel savings of up to 30 percent depending on the operating point.

Michał Olko, Vice-President and Chief Designer, MMC Ship Design: “The results presented in MARIN’s dynamic DP simulations indicated a significant benefit as regards the operability of the vessel. We’re convinced that this fast responsive thruster will be the preferred choice for SOVs, allowing them to meet operational requirements in terms of DP accuracy and overall performance.”

In addition to the embedded electric main drive (LE-Drive) and a propeller shaft with an eight-degree tilt, the SRP-D features a number of improvements, including reduced propeller acceleration/deceleration times and a high-speed azimuth steering system with reinforced gear components, thus achieving double the rotational speed. The dynamic properties of the SRP were investigated within a time domain level three analysis commissioned by classification society DNV.

Higher positioning accuracy
The simulation was performed on the numerical model of a real Service Operation Vessel (SOV) equipped with SCHOTTEL propulsion systems. Its position-holding capabilities were examined under extreme weather conditions: high winds, strong currents and effective wave heights of 2.5 metres and 3.2 metres. The results of the extensive simulations at DNV showed a significantly improved positioning accuracy while halving the DP footprint. This permits successful gangway landing operations even in rougher conditions, thus increasing the service life of the vessel throughout the year. Furthermore, every single landing is performed more efficiently, saving time and fuel.

Luca Pivano, Principal Specialist DP Simulations, DNV: “Our simulation results show that with faster thruster response the vessel’s station-keeping performance is greatly improved, resulting in smaller DP footprints compared to traditional thruster response. This benefit is even more obvious in harsh weather conditions.”

Increased propulsion efficiency
Thanks to the lower gearbox that has an additional eight degrees downward tilt, the interaction between propulsion unit and hull and the propeller flow interaction are reduced. As established in the simulations, these optimizations result in an increased thrust efficiency during DP. Depending on the thruster’s operational direction, simulation also revealed up to 50 percent less thrust loss and fewer forbidden zones.

Karl Randle, Principle Naval Architect, VARD: “The CFD results of the inclined gear box clearly show a significantly reduced thruster hull interaction or Coandă effect for zero-speed station-keeping. This is especially evident for inward flow directions and areas where the flow interacts with or flushes the skeg or other thrusters. The benefits of reduced thrust deduction could be significant for designers and owners in many applications when such considerations are included in detailed analysis procedures.”

Savings in fuel consumption
Furthermore, the implemented optimizations yield additional savings in fuel consumption. Thanks to the faster response time of the propulsion, the vessel can be quickly held in position with only minor corrections being necessary. This prevents major corrections in position having to be made which would require more power. Depending on the operating point and environmental conditions, this can save up to 30 percent in fuel during DP operation compared to standard rudder propellers.

LE-Drive: free choice of motor
The integrated LE-Drive enables a free choice of motor for vessels with an electric (ideally battery-supported) energy supply. The compact structure of the LE-Drive gives vessel developers greater freedom of design. As a further option, the SRP-D is also available with a drive train in Z configuration.

Propelling the transition
High-quality thrusters from SCHOTTEL such as the SRP-D perfectly meet the demands of today’s offshore wind industry. These tried-and-tested systems are characterized by their precision positioning and maximum manoeuvrability for efficient operations. Not only does SCHOTTEL therefore ensure maximum vessel availability; it is also helping to propel the energy revolution forward.